“No pain, no gain.” Kevin Schneider Project Manager From the first pencil stroke to the fin- ished HiLobe it was a stony road. Set- backs had to be dealt with and there were hurdles to be overcome. Howev- er, the result is a really great product. Especially in the development depart- ment, we often broke new ground and did pioneering work. In the field of backing pump development, in par- ticular, many future products will ben- efit greatly from the new knowledge we gained. „Typical vacuum applica- tions for the HiLobe are elec- tron beam welding, freeze drying, coating and leak detection.” T h e t i n k e r e r From the idea to the product by Kevin Schneider The desire for a modern, fast-rotating Roots pump has been a long-held wish at Pfeiffer Vacuum. After engag- ing in various considerations, basic investigations and feasibility studies, the realization followed that it was, in fact, possible in technical terms to achieve this wish. At the same time, however, it quickly became clear that the ambitious goal of outperforming competitors would require a com- pletely new concept. The last major developments in the field of Roots pumps were a good two decades ago, and the designers responsible at the time are now en- joying their well-earned retirement. Unfortunately, not many documents from the age of drawing boards and typewriters survived the turn of the millennium, which meant that not only did we have to redesign every component of the pump, but we also had to rework all the basics. However, this was also an opportunity to recon- sider many things and, if necessary, to break new ground. Various preju- dices held by the staff about the method of construction also had to be refuted. 6 news The development steps as they occurred by Fabian Frey The idea of developing a completely new high-performance Roots pump was born in 2004 and various ap- proaches to implementation followed. These included some quite ambitious and, at times, more unusual sugges- tions, such as a Roots pump that ro- tates as fast as a turbopump. It was not only necessary but also desirable to think generally about optimizations of the previous design and to work completely freely on a new design. The ideas ranged from the use of new materials and electronically synchro- T h e o r g a n i s e r nized rotors without gears to a main- tenance-free bearing concept, such as magnetic bearings. In the fall of 2010, tests were initiated for a period of one year to find out how we could combine the benefits of a new Roots pump with those of our French colleagues in Annecy. Due to the difference in customer applica- tions and thus also different require- ments to the new pump, the decision was made that only a completely new development of the pump would be possible. By submitting the development pro- posal at the end of 2011, the founda- tion stone for the new HiLobe was of- ficially laid. In the following years, basic knowledge and experience were gathered for the new concept. The in- novative drive of the HiLobe, in par- ticular, was at the core of the investi- gations, as were the design of the new rotor construction and the cool- ing system for the high-end pump.